10 meters of bonded tether has been reeled both ways in DLR. The tether behaved very well:
Tether factory prototype
In the video automatic E-Sail tether production prototype unit can be seen in action:
'Siamese Twins' deployment
The electric sail needs to initiate its spin. There are a variety of ways for doing it. Here we present two, a simple deployment with auxiliary rockets and a more advanced 'Siamese Twins' technique where no fuel or auxiliary rockets are needed.
The method is economical because no auxiliary fuel or rockets are needed and the turning motor needs only small amount of power. With long tethers, small mechanical misaligments might cause the oppositively spinning tethers to collide which would be catastrophical. However, by running the antisunward tethers with a small to modest voltage during deployment the solar wind bends them slightly outward which should eliminate this danger.
Model of electric sail hanging on display in Rikhardinkatu public library in Helsinkin October 2008. Model design and photography by Markku Mäkelä/Finnish Meteorological Institute.
Simple deployment using pair of auxiliary rockets
A schematic view of the deployment phase of a spinning electric sail with auxiliary rockets. Only eight wires have been drawn for simplicity. The violet-blue surfaces are solar panels and the yellow lines are propulsive arms (with small rockets attached to the tips) which create the initial spacecraft spin.
In this phase the wires have been deployed and the electron gun has been started. The blue lines symbolise the electron beam of the gun. The spinup propulsion arms and associated fuel tank have been jettisoned to save mass. The solar wind acts on the wires, bending them slightly. The electric field around the wires is depicted by dashed red line.
These figures are part of an 17.8 MB animation showing deployment and operation of a simple electric sail spacecraft whose spin is initiated by a pair of auxiliary rockets.